How to make a modular rack 2026

Isabel Gaines
How to make a modular rack - grandgoldman.com
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How to make a modular rack, if you are looking for a way to organize your books, magazines, records or audiovisual files, you can build a shelf, which if you also consider space for a television, becomes a complete rack, where you can have different household items at hand.


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Tools to use:

  • · Spatula
  • · Plain
  • · Mask
  • · Gloves
  • · Milling machine
  • · Corner presses
  • · Orbital Sander
  • · Cordless Drill
  • · 2HP compressor
  • · Paint gun
  • · 60 cm cup drill

Materials to use:

  • · Normal Cold Glue with 500 g Topex Dispenser
  • · Wood sandpaper No. 180, 10
  • · 15mm MDF board 152x244cm, 3
  • · Wetproof retape paste
  • · Volcanite Screw 6 x 1″ 250 units
  • · Robocop retaining hinge
  • · Kolor Primer Paint 1 gallon
  • · Wood sandpaper No. 400, 2
  • · Volcanite screw CRS ZBR 6X 1 5/8 200 units
  • · Water-based enamel Int/Ext Tint 1gl
  • · Furniture leg, 4

This project consists of installing six modules of three different sizes on the top and on the floor, which together will have 14 compartments, where records, books and series can be stored, considering the space for a television; with its corresponding amplification equipment.

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Procedure:

To make the modular rack you must order the 15 mm MDF dimensioned in the following measurements: 

  • 70x35cm module with 2 compartments (3 units)
  • 6 pieces 70x25cm (sides)
  • 6 pieces 32x25cm (upper and lower lid)
  • 3 pieces 32x67cm (depth)
  • 3 pieces 32x22cm (ribs)
  • 3 pieces 67x20cm (bars at 45º in horizontal position)
  • 3 pieces 32x20cm (bars at 45º in vertical position)
  • 105x35cm Modules with 2 Compartments (2 units)
  • 4 pieces 105x25cm (sides)
  • 4 pieces 32x25cm (sides)
  • 2 pieces 102x32cm (depth)
  • 4 pieces 32x22cm (ribs)
  • 2 pieces 102x20cm (bars at 45º horizontally)
  • 2 pieces 32x20cm (bars at 45º vertical)
  • Rack Module 210x35cm (1 unit)
  • 2 pieces 210x40cm (sides)
  • 2 pieces 32x40cm (sides)
  • 3 pieces 32x37cm (ribs)
  • 1 piece 32x207cm (depth)
  • 1 piece 35x105cm (door 1)

#1. Assembly of modules

All modules are assembled in the same way, respecting this order: base or lower cover, sides, rib, bottom and roof or upper cover.

The bottom must be swallowed by 15 mm. The pieces are put together with corner presses, the edges are glued, countersunk with the drill bit and finally fixed with 1 5/8” screws.

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#2. Cut the hanging bars

The pieces to hang the bars must be cut to their width at 45º, to leave 10 cm pieces. This diagonal cut is made with a jigsaw or a circular saw, moving its blade at a 45º angle. To make this cut, use gloves and glasses.

#3. Fix the bars to the modules

Of each pair of bars, one is fixed to the module and the other to the wall (step 10). In the modules, the bar will be flush thanks to the 15 mm space left at the bottom, and is fixed with 1” screws.

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#4. Recover

Apply retape paste on the heads of the screws and the edges. Let dry. Sand to even out, remove excess paste and improve the finish.

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#5. Paint

Before painting, you must apply the Primer, a base that seals the pores of the wood and improves the adhesion of the paint. It is diluted in water and applied with a spray gun.

Let dry 2 hours. Dilute the enamel in water and apply at least 2 coats of paintwith the gun.

#6. Fix the legs

Once the paint is dry, screw the 4 legs into the rack module that will go to the floor and not hanging.

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#7. Make the door

The rack module will come with a door (piece 35x105cm).

But for the equipment stored inside to respond to the remote control signal, holes must be drilled with a 60 mm socket drill bit. It is a 4x14 hole grid. Line with grid cloth, the same one used in sound amplifiers.

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#8. Fix the door

Once the door is lined, it is fixed with robocop hinges, placed on the lower edge so that it opens downwards.

The hinges are fixed with screws and there is no need to make holes or cutouts so that it is flush.

#9. Define the position

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To establish the location of the modules, make a grid on the wall with the same 35 cm measurement that was used for the modules.

An alternative could be to limit yourself as much as possible to the grid in search of an ordered result; Another way is to go outside the margins of the grid, but the balance becomes difficult to manage; An intermediate distribution is the best option, since it allows you to have everything closer at hand and easily access frequently used elements.

#10. Fix bars on the wall

Depending on the final location of the modules, the second piece of each pair of bars must be fixed.

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It is important that the pairs match the positions in the modules. The wall is screwed, drilled with a concrete drill bit, and plugs are placed.

Step by step video:

Source: do it yourself

If you liked the content, don't forget to share it 😉

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Isabel Gaines

Author

Isabel Gaines

As a former restaurant owner turned reporter, Isabel brings a unique perspective to Grand Goldman. With decades of experience, her articles on cooking and homemaking are both informative and engaging, reflecting her deep knowledge and love for all things culinary.


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