Learn How to Repair Wood for Future DIY Projects! 2026

Learn How to Repair Wood for Future DIY Projects, in an otherwise attractive piece of wood, an unsightly split or crack may be deep and you may regret said imperfection.

Most wood fillers are intended to be little more than aesthetic solutions. Even the toughest fillers are intended to resist compressive forces, but not outright stress. Here I will demonstrate my solution for when you don't want to give up a piece of wood.

This block was rescued from a eucalyptus tree that fell at my grandmother's house (don't worry, I'm fine). I want to be able to work on it safely and I need it to look good.

Step 1: Supplies

I have found the ideal polyester resin for this type of repair. It is very strong in its dry state, seeping into the fibers and producing a strong bond (its intended use is laminating wood and fiberglass resin) and is slightly flexible, so it will move with the wood as it bends and expands with moisture.

Step 2: Preparation

I prefer jet black for most wood repair work. I've given up trying to match wood colors to hide a crack.

On dark wood, a black filler does not stand out much, and on light wood it can resemble white ebony.

It's my piece, don't judge me. Specialized pigments are available for resin, although I have found almost any black coloring job.

Here I am using black airbrush paint. A little bit of that goes a long way.

Cover the sides and bottom of the piece to keep the resin inside. The cracks are deep, so it is sometimes convenient to tape the entire piece inside a plastic bag.

Do the repair work before making cuts or planing the wood and don't worry about resin puddles on the outside.

Step 3: Pour

Pour it into the cracks until it overflows.

Step 4: Use the bag

Just to keep everything within the confines of the wood, I used a bag around it.

Step 5: The revelation

You have resin everywhere. It is a good idea to use the plastic bag.

Step 6: Completed

Polyester resin can be worked with most woodworking tools. Be careful if you choose to do it with a chisel, the excess resin will come off the glass shards when affected. A band saw will cut easily and safely, then the resin can be planed, routed or sanded.

This is a structural repair, so the block is now fit for any purpose as one solid piece. Greetings!

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