Outdoor furniture is plentiful with chairs, armchairs, rocking chairs, and even tea tables, but a simple low table to place next to a lounge chair is hard to find. No worries: with just a few boards recovered from old pallets, you can put together a DIY pallet table measuring 1100 mm in no time.

The material is simple fir, economical and easy to work with, reclaimed from old pallets. You only need a few tools: a jigsaw, a screwdriver, and an oscillating multi-tool, which offers versatility for cutting in extreme conditions, such as creating rectangular holes for the legs and flush cuts on the tabletop.
The leg joints are simple yet sturdy. The legs pass through the entire top instead of being fixed just underneath. Plus, by positioning them radially, resistance to lateral forces is greatly increased, boosting overall robustness.
Additionally, the reclaimed pallet boards that make up the top are spaced just enough to prevent water accumulation during rain, keeping the table in good condition longer.
What You Need to Know About Pallets
Pallets are typically made from untreated softwood like fir or pine, making them ideal for DIY projects. Ensure you select pallets marked with "HT" (heat-treated) rather than "MB" (methyl bromide), as the latter involves chemicals. For a sturdy table, choose pallets in good condition without rot or cracks. You can often find them for free at warehouses or stores.
How to Recover Boards from Pallets
Start by removing nails carefully using a pry bar or hammer. An oscillating multi-tool can help cut through stubborn nails or damaged sections. Sort the boards by size and condition; the best ones will form the tabletop. Sand them lightly to remove splinters and rough edges. For safety, wear gloves and eye protection during disassembly.
How to Design a DIY Pallet Table
Plan your table dimensions: a height of around 400 mm works well for a low table, with a top of 1100 mm by 600 mm. Sketch the layout, spacing boards 5-10 mm apart for drainage. The legs should be cut from thicker pallet wood or new timber, measuring about 60 mm by 60 mm. You'll need four legs, each around 450 mm long, to allow for through-tenon joints.
Shopping Tips for Building a Pallet Table
While reclaimed pallets are free, you may need additional supplies. Pick up screws (stainless steel for outdoor use), wood glue, and sandpaper. For tools, a reliable home improvement drill and jigsaw are essential. Consider browsing garden supplies for outdoor-safe finishes or sealants to protect your table from the elements.
Assembling the Pallet Table
Follow these steps for assembly:
- Step 1: Cut the top boards to length (1100 mm) and arrange them with even gaps.
- Step 2: Mark and cut rectangular holes in the top boards for the legs using the oscillating multi-tool.
- Step 3: Cut the legs to 450 mm and taper the top ends to fit snugly through the holes.
- Step 4: Apply wood glue to the leg tops and insert them through the top, ensuring they protrude slightly above.
- Step 5: Secure the legs with cross braces underneath, screwing them into the legs and top boards.
- Step 6: Trim any excess leg protrusion flush with the top using the multi-tool.
- Step 7: Sand the entire table smooth, focusing on edges and corners.
- Step 8: Apply a weather-resistant finish, such as outdoor varnish or oil.
For comfort, pair your new table with outdoor patio furniture like lounge chairs or a sofa set. Add outdoor lighting for evening ambiance, or store cushions in a storage bench when not in use.
The Table Legs
The legs are the key to stability. By passing them through the top, you create a mechanical lock that prevents wobbling. Use a radial layout (legs angled slightly outward) for extra lateral strength. If you prefer a different look, consider metal legs from home improvement collections, but wood legs maintain the rustic charm. Finish with a coat of sealant to match your outdoor decor style.
FAQ
How long does it take to build a pallet table?
With all materials ready, the project takes about 4-6 hours, including disassembly, cutting, and assembly.
Can I use this table indoors?
Yes, but sand and seal it thoroughly to avoid splinters. It works well as a coffee table in a rustic or industrial-themed room, perhaps paired with a rug or sofa.
What tools are absolutely necessary?
A jigsaw, drill, and oscillating multi-tool are the minimum. A sander speeds up finishing. Check home improvement for tool options.
How do I make the table weather-resistant?
Use an outdoor wood sealant or marine varnish. Reapply annually. Store the table under a gazebo or pergola for extra protection.
Can I customize the size?
Absolutely. Adjust board lengths and leg heights to suit your space. For a dining height, use longer legs and pair with dining tables for inspiration.
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