Discover how to create a beautiful DIY shaving set using a lathe. This guide walks you through every step, from preparing the wood blocks to turning, sanding, and polishing the handles. Whether you're a seasoned woodturner or a curious beginner, this project is a rewarding way to craft personalized grooming tools. For all your home improvement tools and supplies, check out GrandGoldman's selection.
How to Make a DIY Shaving Set on a Lathe

There's always a story behind a DIY shaving set. At a certain age, many people feel dissatisfied and dream of changing their lives. Our reader Roberto Barboni is one who seems to have succeeded: at 45, partly due to the economic crisis, he gradually left his job in the security sector to become a wood artisan specializing in turning. He is self-taught: until a few years ago, he dedicated his free time to woodturning, then gradually moved from a small lathe to increasingly larger machines, up to the massive JWL 4224-B lathe, which he describes as 'an impressive machine that allows you to create large objects.' Today, he runs a real workshop called 'La Vecchia Torneria' in Cavigliano, Canton Ticino, where he works and teaches courses. His products—available online—range from ballpoint and fountain pens to pepper grinders, from DIY shaving sets to ornamental items, as well as bowls, jewelry boxes, stoppers, and corkscrews. Each piece is unique and customizable. The wood he uses mostly comes from local forests, with a particular preference for chestnut, typical of the area; but he also uses exotic woods like ebony and eucalyptus burl for higher-end results. The wood itself, as he observes its grain, suggests the object that can emerge from turning—keeping in mind that once material is removed, it's gone! For your own projects, explore garden supplies and outdoor patio furniture to create a comfortable workspace.
Preparing the Wood Blocks for the DIY Shaving Set
To make the set, you'll need: a block of badger hair for the brush, chrome-plated parts to complete the razor and brush, and the corresponding wood blocks to turn. The wood blocks must be calibrated to the size of the brass tube that will pass through the inside of the brush and razor, leaving some excess. For precision work, consider lighting to illuminate your workshop and desks and work surfaces for organizing your tools.
The JWL 4224-B Lathe
The JWL 4224-B is a powerful lathe ideal for turning large pieces like shaving set handles. Its robust construction and variable speed control make it perfect for both roughing and finishing cuts. Pair it with office chairs for comfort during long sessions, and store your chisels in bookcases and shelving units for easy access.
Turning the Shaving Set Handles
Mount the prepared wood blocks on the lathe and begin turning the handles for the razor and brush. Use a spindle gouge for shaping and a skew chisel for smooth finishes. Take your time to achieve symmetrical, ergonomic designs. For inspiration, browse wall decor and rugs to style your workshop or display area.
Sanding and Polishing
Once the handles are shaped, sand them progressively from coarse to fine grit (e.g., 120 to 600). Apply a food-safe finish like mineral oil or beeswax for a natural sheen. Buff to a high gloss. For a complete workspace upgrade, explore storage benches and nightstands to keep your supplies organized.
Frequently Asked Questions
What wood is best for a DIY shaving set?
Hardwoods like chestnut, ebony, or eucalyptus burl are excellent for their durability and beautiful grain. For exotic options, check home improvement supplies.
Can I use a smaller lathe for this project?
Yes, but a larger lathe like the JWL 4224-B offers more stability for turning handles. For smaller projects, garden supplies can help you set up a compact workspace.
How do I attach the badger hair brush?
Insert the brass tube into the turned handle, then glue the badger hair knot into the tube. For adhesive and finishing tools, see home improvement.
Where can I buy chrome-plated parts for razors and brushes?
These are available at specialty woodturning suppliers. Meanwhile, upgrade your home with bathroom vanities and mirrors for a cohesive grooming space.
Is this project suitable for beginners?
With patience and practice, yes. Start with simple shapes and use lighting to see details clearly. For more DIY ideas, browse outdoor decor and curtains to personalize your space.
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