Building a Wooden Xylophone Quickly and Easily, unfortunately there will come a time when homemade toys will be less desirable than cheap plastic ones. I get it, these aren't as flashy or loud and as you get older the stimulation you get from these types of toys is kind of important.
But luckily for me they are still young enough where any toy is fun. So I wanted to make something that they could use their imagination to play with. Something that would forgive those cheap plastic toys. My youngest niece loves to hit anything she can get her hands on.
So I thought a xylophone would be perfect. While I know there will be a time when this will go in the toy box or the attic and not be seen for years, when it comes back out it will hopefully look the same, work the same, and be more loved than it was at the beginning.
So here it is, my wooden xylophone. I hope you enjoy this article and give it a try. After all, the best gifts don't come from the store... I mean they come from the heart...
Step 1: What you need

Some fine wood remains
I used cherry and walnut
- Miter saw
- Bench sander
- Spindle sander
- Drill
- Felt
- Small pegs
- Wood glue
Step 2: Cut some wood




I had a lot of extra wood from my project. I had to cut a bunch of long thin pieces for this and they worked perfectly for the xylophone. I used walnut and cherry oak because I wanted the contrast in the wood to look really cool. In the end, it turned out very well, but the different woods make it difficult to fit the blocks.
I started by cutting my longest piece to 9 inches. I cut a total of seven pieces and cut each one 1/2 inch shorter than the last. When I was done, the longest was 9 and the shortest was 6 inches. I played with different cut lengths but it looked better in the end.
After cutting them all, I rounded the blocks with the bench sander.
Step 3: Adjust the blocks


I wasn't aware of this before, but it turns out that fitting the blocks correctly is essential to making a working xylophone. I'm by no means an expert, but I'll explain how I did it as well as I could.
As I said before, each block was cut half an inch shorter than the last. I thought the length of the block would have the biggest effect on the tone it produces, but I was wrong. It turns out that it is the groove at the bottom of the block that determines the pitch. I used my spindle sander to make the grooves in the blocks.
I started sanding everything except the outside inch and a half. This gave each one different tones but not enough to sound pretty.
The more you remove the background, the lower the tone. I made a quick stop to check the tone. It was just a piece of wood sticking out with stretched rubber bands. I would place the blocks on the gummies and see how it sounded.
If it sounded a little loud, I'd like to take more of the grove. If it sounded too quiet, I scooted the end of the block a little with my bench sander. Some people actually go all out and use a tuner to make it perfect, but not me. Maybe for my next one. Once you have everything in a descending tone, you can attach them.
Step 4: The blocks






This process is actually quite simple. The main goal here is to not allow the blocks to come into direct contact with the rail. This will ensure that you get the best sound from your blocks. Also, I've been using the word "block" to explain this throughout the article, but I'm not sure if that's really what it's called. I hope you still understand what I mean.
First I drilled 7 holes in the railing the same size as the dowels I planned to use. I made sure not to drill the holes too much. I wanted the blocks to be loose even when the pegs were glued in place. I then drilled holes on each side of the blocks.
I used some felt with adhesive to make sure the blocks were not in contact with the rails. I made a hole in them and glued them to the railing. I slid the pegs through the blocks and glued them to the rails.
Step 5: The deck



For the deck I didn't just want an old, boring one. I glued two pieces of cherry wood together and let it sit overnight. I drilled a hole for the dowel and then took it to my bench sander and gave it all kinds of weird angles. There was really no rhyme or reason to this. I kept sanding until I saw something I liked.
I glued the pin in and that was it. A custom deck that works well and looks great.
Step 6: Conclusion





If I were to do something different, it would take me longer to adjust the blocks. I was in a bit of a rush. With a small amount of work, you can tune the blocks to sound almost perfect... Next time...
Thank you very much for reading about my xylophone. I hope you try this project. It wasn't a difficult project and it turned out great. I would encourage everyone to give a homemade gift at least once. It's definitely harder than searching for something in the store, but it's also much more rewarding to do.
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